TYKMA Electrox Zetalase XLT

Zetalase XLT is an advanced floor-standing laser marking machine designed for marking large components, large graphics and trays containing multiple smaller parts. Its unique marking head provides a continuous marking field of up to 610 × 610 mm without the need for a conventional XY table.

Laser Marking of Large Areas

TYKMA Electrox Zetalase XLT is designed for industrial applications where a conventional marking field is simply not large enough.

The system’s key advantage is its continuous 610 × 610 mm (24 × 24 inch) marking field.

Unlike conventional systems that use mechanical XY axes to move the component or laser head between several smaller marking fields, Zetalase XLT can process the entire area without corresponding mechanical movements.

This provides a flexible solution for large components, large graphics and fixtures or trays containing multiple smaller parts.

610 × 610 mm Continuous Marking Field

Zetalase XLT uses a specially developed marking head that allows the laser beam to be controlled across a significantly larger area than with conventional galvo optics.

The result is a continuous 610 × 610 mm marking field.

This means that large graphics can be created without dividing them into several separate marking fields with potential seams between the individual areas.

For applications involving large logos, text, scales or other graphics, this is a significant advantage as the marking can be created as one continuous design.

Large Marking Fields without a Conventional XY Table

A common method of creating large laser processing areas is to use an XY table that mechanically moves the component between several marking positions.

Zetalase XLT instead uses an optical system capable of processing the entire marking field without a conventional XY table.

This means fewer mechanical movements during the marking process and can result in shorter cycle times for applications that would otherwise require multiple repositioning operations.

It also simplifies programming, as large graphics do not need to be divided and positioned in the same way as with a conventional XY system.

Ideal for Trays with Multiple Components

The large marking field makes Zetalase XLT particularly attractive when multiple smaller components need to be marked within the same production cycle.

A fixture or tray can be filled with components and the entire area programmed as a single marking job.

The system software provides functions for repeating or cloning marking layouts across larger fixtures, which can simplify programming in series production.

This can provide high productivity when multiple identical or individually identified components need to be processed within the same cycle.

Automatic Door for Efficient Production

Zetalase XLT is equipped with a vertically opening pneumatic door with an integrated safety system.

In automatic operating mode, the door movement can be integrated into the marking cycle, providing an efficient workflow for repetitive production.

The operator can load components or a complete fixture, start the process and then quickly access the working area once marking is complete.

This makes the system well suited to production environments where both a large marking field and high capacity are important.

Programmable Focus Height

Zetalase XLT features programmable focus height adjustment.

The focus position can be controlled through the system software and adapted to different component heights and product configurations.

This simplifies changeovers between different products and contributes to consistent and repeatable marking quality.

MOPA Fibre Laser for Industrial Marking

Zetalase XLT can be equipped with powerful MOPA fibre lasers for industrial marking.

MOPA technology provides excellent flexibility by allowing the characteristics of the laser pulses to be adapted to different materials and marking requirements.

The system is therefore suitable for applications ranging from fast product identification and machine-readable codes to logos, graphics and more demanding laser processing.

LMI helps you select the appropriate laser power and parameters based on the material, part geometry, production volume and marking requirements.

What Can Be Marked with Zetalase XLT?

With MOPA fibre laser technology, Zetalase XLT can be used for permanent marking of many industrial materials, including:

• Stainless steel
• Steel
• Aluminium
• Anodised aluminium
• Titanium
• Brass and other metals
• Many types of engineering plastics
• Painted and coated components

The exact marking result depends on the material properties, surface treatment, selected laser power and programmed laser parameters.

Typical Applications

Zetalase XLT is particularly well suited to applications where large marking areas or multiple components need to be processed, including:

• Large logos and graphical designs
• Large components and machine parts
• Marking trays containing multiple components
• Serial numbers and part numbers
• Data Matrix codes and QR codes
• Barcodes
• Scales and graduations
• Product and manufacturing information
• Nameplates and larger identification plates
• Tools and industrial components
• Automotive components
• UID and traceability marking

Laser marking provides a permanent mark and normally requires no consumables such as inks, labels or chemicals.

Option for Marking Long and Large Components

For components that are larger than the workstation’s normal enclosed working area, Zetalase XLT can be configured for Class 4 laser operation.

The system features removable side panels that can allow longer components to pass through the workstation.

This provides additional flexibility for special applications where the geometry or size of the component would otherwise limit the possibility of laser marking.

Class 4 laser operation requires specific safety measures, a proper risk assessment and appropriate protective equipment. LMI can provide advice on laser safety and the appropriate system solution when required.

Rotary Marking Option

Zetalase XLT can also be equipped with a rotary unit for marking cylindrical components.

The rotary axis allows the component to be rotated during the marking process, enabling marking around its outer circumference.

This further extends the capabilities of the system by combining a large flat marking field with 360° marking of cylindrical components.

Advantages of Zetalase XLT

• Continuous 610 × 610 mm marking field
• Large-area marking without a conventional XY table
• Ability to create large graphics without seams between separate marking fields
• Robust floor-standing design
• Safe Class 1 laser workstation during normal operation
• Automatic pneumatic vertical door
• Programmable Focus Height
• MOPA Fibre Laser
• Suitable for large components and large graphical designs
• Efficient marking of trays containing multiple components
• Integrated PC and operator interface
• Rotary unit option for 360° marking
• Removable side panels for longer components
• Standard enclosed operation with optional Class 4 service mode
• Low maintenance requirements
• No inks, dyes or other consumables required for the marking process

Zetalase XLT or Zetalase XL?

Zetalase XL and Zetalase XLT are both robust floor-standing systems for professional industrial laser marking, but they are designed for different types of applications.

Zetalase XL is a highly flexible workstation with a large physical working area and is well suited to larger components, fixtures and varying production requirements.

Zetalase XLT is primarily designed for applications where the size of the actual marking field is critical. Its continuous 610 × 610 mm marking field makes it possible to process significantly larger areas without a conventional XY table.

If you need to mark large graphics, large flat areas or multiple components across a large fixture, Zetalase XLT is therefore a particularly attractive solution.

LMI can help you determine which system platform is best suited to your component size, marking area, material and production volume.

When Is a Large Marking Field the Right Solution?

A large marking field is not automatically the best solution for every application.

The size of the marking field affects factors such as the characteristics of the laser beam and the level of detail that can be achieved. For very small markings, a smaller optical field may therefore be a better choice.

Zetalase XLT is particularly effective when large areas need to be processed efficiently and when the alternative would otherwise involve several separate marking positions or a mechanical XY system.

LMI can help evaluate the application and determine which optical and mechanical system solution will provide the best results.

Send Us a Part for Sample Marking

Do you have a large component, a large graphical marking or a fixture containing multiple parts that needs to be laser marked?

Send us a part, drawing or material sample and we will help you evaluate the application. We can assess the required marking field, material, marking speed, level of detail and suitable laser parameters.

For larger production applications, we can also discuss fixturing, cycle times and how the marking process can be integrated into your production environment.

This allows the appropriate system solution to be verified before making an investment decision.

Contact LMI

Would you like to learn more about TYKMA Electrox Zetalase XLT or discuss laser marking of large components and large areas?

Contact us and we will help you develop the right solution based on your material, component size, marking area, production volume and marking requirements.

*Available laser power options and specifications are subject to change. LMI will help you select the current configuration best suited to your application.